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Water & Amusement Parks

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Our designers can create anything imaginable for you. We produce high-quality work paying attention to all the little details. The evidence shows in our creations.

Do you have a space that you want to theme out or create a large life-like sculpture? We can help. We can create large 3D props and themes that will make any boring, plain space into an exciting, eye-catching attraction. Let us work with you in designing a 3D themed environment that will “WOW” your patrons. We can create an environment that will be the talk of the town.
Making use of the latest technology and traditional arts, we specialize in the creation of detailed three-dimensional themed environments.

We work with a variety of hard finish coats to provide the right hard coat for your application.
Professional Craftsmen & Designers – We have a team of designers, artists, model-makers, painters, air-brushers, sculptors, carpenters, and welders to fabricate your project with the highest of quality and detail.
We use foam fabrication technologies such as CNC Cutting, Hot Wires, Laser Cutting, Hot Knifing, and Sculpting.
Finishes – There are many different finishes such as unpainted in natural white or painted in a standard or custom color.

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Project Size

No project is too large or too small. If you can imagine it, we can create it.

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Pricing

The cost is based on the volume of materials, type of materials, the time it takes to create the 3D design, production labor, and possible installation time and materials, as well as other specific elements unique to the project. Each project is bid individually and the best way to determine cost is to contact us and let us bid your project. We provide quick turnaround on quotes so you can keep your project moving.

Send us your project
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Social Media Effectiveness

With today’s social media, using large eye-popping props for customer photos ops and interaction will increase and spread your message and branding across all social media outlets.

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Check Out More of Our Work

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Frequently Asked Questions

We can use most any major CAD or 3D file formats. If you don’t have a file and need help in design, we can help bring your idea to life.

It can be a number of different technologies, individually or combined. These range from 3D Foam, 3D printing, CNC Cutting, fiber glass molds, sculpting, painting, airbrushing, laminating, vinyl printing, and woodworking.

We match the correct material and fabrication process to your requirements in terms of presentation, size, and logistics. In our shop, we fabricate using different types of foam, wood, metal, resins, and acrylics.

There is no limit to the size of model. Logistics will be your only concern on an extremely large 3D projects.

This depends on the details of the project itself as well as the scale of the project. We usually ask for three to four weeks from the time we take the order to when you will receive the model. Smaller projects will take less time. We understand that sometimes deadlines are tight and we can accommodate rush orders.

We can make each project as detailed as you would like through sculpting and finishing with painting techniques that will give you project the look you expect.

Do you have a question we didn‘t answer? Don’t hesitate to contact us at 1-801-802-0617 or info@foam-fab.com.

Foam Fab has delivered projects around the world.

Our Expertise

Fast Quotes

We know you need pricing fast. We provide quick turnarounds on our quotes.

Quality inspection

From concept to finish product, we will keep you informed throughout the production process.

Expedited service

From order to ready to ship, we make sure you will hit your project deadline.

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Companies We've Worked With​

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Evermore park

Steps in Creating a Large 3D Project

There are many steps in creating a high-quality large 3D project and each project is different. We will cover four general steps we go through on each project.

1 Choosing

the correct fabrication medium: Most of our projects are created using foam or fiberglass or a combination of both. When working with foam, we typically use polystyrene foam, specifically Rhino Foam EPS. Polystyrene foam comes in common densities ranging from 1 lb. to 3 lb. 1.5-2 lb. density works well for the best compromise in affordability (lower density is cheapest), ease of use (lower density is easier to cut and manipulate), and durability.

2 Using foam

We work in our 3D modeling software to create the design then we manipulate the model to use our CNC hot wire cutting machines to cut the parts out then put the parts together with a strong industrial adhesive. For more detailed projects we will have our sculptors sculpt the foam “free-hand” to get the right details for the project. Sculptors will use for finer sculpting and sanding many different types of small hand tools for final finishes before hard coating.

3 Applying features

You can adhere smaller pieces of foam (that were easier to duplicate or carve as a stand-alone). There are many process to use to get textures and features needed to create the project.

4 Finish work

There are a lot of methods to finish off the project depending on a number of factors related to project requirements, such as final durability, weather-proofing, temperature, mobility, strength, making casts and flexibility. Typically, you need to seal the surface and apply protective coatings. These finishes may be combinations of painting, air-brushing, flat-to-glossy finishes, soft-shell, and hard-shell coatings, sealers, and fiber glassing. These can be from latex, acrylic, polyurea, polyurethane, and many others.