Foam Sculptures & Props
With Foam Fab, your only limit is your imagination!
Our team of skilled craftsmen can create any custom foam sculpture or prop for your project.
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Sculptures & Props
Large 3D sculptures and props are ideal for making a bold emphasis on a brand, product, or message.
With today’s fabrication technologies, we can 3D scan small scale models and scale them to any size. We also specialize in various hard coating and special painting techniques.
At trade shows and events, large 3D props serve as a magnet to attract large crowds and to stand-out among myriads of other trade show booths. Retail stores can use them for visual marketing and product branding.
Frequently Asked Questions
We can use most any major CAD or 3D file formats. If you don’t have a file and need help in design, we can help bring your idea to life.
It can be a number of different technologies, individually or combined. These range from 3D Foam, 3D printing, CNC Cutting, fiber glass molds, sculpting, painting, airbrushing, laminating, vinyl printing, and woodworking.
We match the correct material and fabrication process to your requirements in terms of presentation, size, and logistics. In our shop, we fabricate using different types of foam, wood, metal, resins, and acrylics.
There is no limit to the size of model. Logistics will be your only concern on an extremely large 3D projects.
We can make each project as detailed as you would like through sculpting and finishing with painting techniques that will give you project the look you expect.
Do you have a question we didn‘t answer? Don’t hesitate to contact us at 1-801-802-0617 or firstname.lastname@example.org.
Foam Fab has delivered projects around the world.
Companies We've Worked With
Steps in Creating a Large 3D Project
There are many steps in creating a high-quality large 3D project and each project is different. We will cover four general steps we go through on each project.
the correct fabrication medium: Most of our projects are created using foam or fiberglass or a combination of both. When working with foam, we typically use polystyrene foam, specifically Rhino Foam EPS. Polystyrene foam comes in common densities ranging from 1 lb. to 3 lb. 1.5-2 lb. density works well for the best compromise in affordability (lower density is cheapest), ease of use (lower density is easier to cut and manipulate), and durability.
3 Applying features
2 Using foam
4 Finish work
There are a lot of methods to finish off the project depending on a number of factors related to project requirements, such as final durability, weather-proofing, temperature, mobility, strength, making casts and flexibility. Typically, you need to seal the surface and apply protective coatings. These finishes may be combinations of painting, air-brushing, flat-to-glossy finishes, soft-shell, and hard-shell coatings, sealers, and fiber glassing. These can be from latex, acrylic, polyurea, polyurethane, and many others.